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Abstract Resource management in engineering design seeks to optimally allocate while maximizing the performance metrics of the final design. Bayesian optimization (BO) is an efficient design framework that judiciously allocates resources through heuristic-based searches, aiming to identify the optimal design region with minimal experiments. Upon recommending a series of experiments or tasks, the framework anticipates their completion to augment its knowledge repository, subsequently guiding its decisions toward the most favorable next steps. However, when confronted with time constraints or other resource challenges, bottlenecks can hinder the traditional BO’s ability to assimilate knowledge and allocate resources with efficiency. In this work, we introduce an asynchronous learning framework designed to utilize idle periods between experiments. This model adeptly allocates resources, capitalizing on lower fidelity experiments to gather comprehensive insights about the target objective function. Such an approach ensures that the system progresses uninhibited by the outcomes of prior experiments, as it provisionally relies on anticipated results as stand-ins for actual outcomes. We initiate our exploration by addressing a basic problem, contrasting the efficacy of asynchronous learning against traditional synchronous multi-fidelity BO. We then employ this method to a practical challenge: optimizing a specific mechanical characteristic of a dual-phase steel. 

Abstract The design of alloys for use in gas turbine engine blades is a complex task that involves balancing multiple objectives and constraints. Candidate alloys must be ductile at room temperature and retain their yield strength at high temperatures, as well as possess low density, high thermal conductivity, narrow solidification range, high solidus temperature, and a small linear thermal expansion coefficient. Traditional Integrated Computational Materials Engineering (ICME) methods are not sufficient for exploring combinatorially-vast alloy design spaces, optimizing for multiple objectives, nor ensuring that multiple constraints are met. In this work, we propose an approach for solving a constrained multi-objective materials design problem over a large composition space, specifically focusing on the Mo-Nb-Ti-V-W system as a representative Multi-Principal Element Alloy (MPEA) for potential use in next-generation gas turbine blades. Our approach is able to learn and adapt to unknown constraints in the design space, making decisions about the best course of action at each stage of the process. As a result, we identify 21 Pareto-optimal alloys that satisfy all constraints. Our proposed framework is significantly more efficient and faster than a brute force approach.